Forming and stamping presses are highly stressed production machines. Although they have a high stiffness due to integrated mass compensation and solid cast-iron steel base frames, vibrations and impacts can still cause damage to the mechanics. This can become a big problem especially with older forming and stamping presses: Spare parts for presses are often no longer available. The reasons for this are: Manufacturers disappear from the market, product lines are discontinued or the supplier does not maintain the appropriate production volume for the required components. This is where our unique service for press spare parts comes into play: Through an extensive warehouse we have all the spare parts for presses in stock. This considerably reduces access times and accelerates the repair process enormously.
But what if a spare part is no longer available at all? Then our own production for press spare parts will jump into action: We can turn and mill all spare parts for presses with our ultra-modern machinery consisting of CNC machining centers. We can also manufacture parts ourselves, if this is economically sensible. As long as the basic frame of the production machine is still usable or can be repaired with reasonable effort, we can make nearly any press or puncher usable again.
Sawing, turning, milling, grinding, polishing, welding and painting – our own production for press spare parts has mastered its trade. With a team of highly motivated and skilled workers, who are always looking for a special challenge, we are able to meet any challenge, no matter how impossible it may seem. Therefore, do not discard your forming or stamping press too quickly. With our range of services, we can breathe new life back into weak-aged, decommissioned production machines that are close to being scrapped.
However, only exchanging spare parts for presses is not enough for us. Take advantage of our experience, and let us do more for your forming and stamping presses than “just” replace worn components. We will show you what is still possible with your old system. Modernization, performance increase and functional expansion go hand in hand with our production of press spare parts.
After the repair, the overhauled machine will be delivered back to you and the installation as well as a test run conducted. But our range of services doesn’t stop there. With a maintenance contract you can ensure the operational readiness of your press for many years to come. We will take care of continuous maintenance, sensible modernization, permanent operational readiness and Accident Prevention Regulations (UVV) compliant safety for your pressing or punching systems. The installation of a new controller system is one of the measures that can help your press to become more efficient.
Industry 4.0 is also called the “Internet of Things”. So what would it be like, if you were able to monitor the performance of your pressing and punching equipment in real time from anywhere in the world? With our SIEMENS S7 compatible controller this will be possible: The transmission of all the data regarding productivity, as well as error and even warning messages to the smartphone is no longer just a vision of the future. But our controllers can do even more: If necessary, you can also directly intervene in the production process via remote access. This allows you to read out error messages, execute repairs or order production material without being directly on site.
In detail, our control offers:
We manufacture and repair spare parts for presses with our own CNC machining centers for the following components and spare parts for your pressing and punching systems:
Ideally, we will receive a drawing for all spare parts for your presses. This will accelerate the production times considerably. If not available, we can also derive the dimensions for the required press spare part using samples, or through reverse engineering.