Knuckle Joint Press Manufacturer
We at MAWI are not only dealers and configurators of presses, we are also manufacturers of knuckle joint presses ourselves. These traditional forming machines were mainly used as cold extrusion presses or for embossing tasks. Due to their energy-efficient working methods, however, they were also able to adopt the rather young process of semi-hot solid forging. This is made possible by the consistent application of the lever principle. A low force on a long lever produces a high force with a small stroke. With new, high-strength materials for the lever mechanism, bearings and base frame, new possibilities are opening up for these machines:[1]As manufacturers of knuckle joint presses, we can also set up these traditional production machines for tasks for which only slow, hydraulic presses were suitable previously. As a manufacturer of knuckle joint presses, we can offer you fast and energy-saving solutions for all kinds of applications:
- Cold extrusion presses
- Punching processes
- Semi-hot solid forging
- Thick sheet metal forming
- Fine blanking applications
- Deep drawing
- Trimming
- Deburring
The energy-saving operation of the knuckle joint presses provides the option for a large number of drives. As a knuckle joint press manufacturer, we can provide you with the following drive options:
- Electric
- Electromechanical
- Hydraulic
- Electrohydraulic
- Pneumatic
- Purely manual with manual drive
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Knuckle Joint Press Manufacturer – Advantages
We can offer you inexpensive but highly efficient standard products for the direct application in your production. As a manufacturer of knuckle joint presses and upon request, we will expand your machines through individual equipment. With these applications, we can set up your press precisely suited for your applications.
Automation, for example, is also a major topic for knuckle joint presses. For this purpose we can offer you an expansion with a 2 or 3-axis servo transfer, which will enable a continuous, automated production with a toggle press. Please contact us, we gladly will tackle every challenge. The economic optimization of your productivity with a MAWI knuckle joint press and the associated periphery is our core competence. As our customer, MAWI will accompany you from the specification sheet, all the way up to the commissioning on site. Beyond that, MAWI offers an additional comprehensive service: Repairs, maintenance and Accident Prevention Regulations (UVV) inspections are only a small selection thereof.
Knuckle joint presses with a SIEMENS S7 control system
The equipment of a MAWI knuckle joint press with a SIEMENS S7 compatible control opens up completely new possibilities for the control and monitoring of your processing machines.
Among other things, the following options are available with a SIEMENS S7 control:
- Drive with frequency control
- Monitoring of the pressing force and vibrations through an envelope curve control
- Electronic cam controller with counting cams
- Piece counter and product management
- Expansion option through interfaces and switchable sockets
- Remote access and mobile controllability
- Easy to understand touch display on the machine
Our product range as a knuckle joint presses manufacturer
On request, we can supply you with knuckle joint presses as transfer presses with a topside knuckle joint drive. With these high-performance systems you can achieve press forces from 4000 kN to 12000 kN. The generous side windows offer enough space for an automated loading and unloading of your production tool.
In addition, as a manufacturer of knuckle joint presses, we offer you particularly long-stroke transfer knuckle joint presses with a modified drive. Pressing forces of 6000 – 20,000 kN are available on these machines. For the forming of thick sheets, we offer knuckle joint presses with pressing forces from 2600 kN to 10000 kN.
